Lab Testing

Our comprehensive lab testing helps with formulations, testing, new product implementation.

Research and Development

The Diamond America test lab provides pilot size runs utilizing our own manufacturing equipment. Tabletop trial runs ensure that your product is easily scalable and deployable in your own manufacturing facility. From R&D to new product development, our team has the expertise to maximize your operations. Our recommendations are tailored to meet your unique needs, which saves you time. When you need a solution, turn to our extrusion experts to help bring your vision to life.

A day in our lab includes:

Access to a 2,000+ square foot facility
Recorded output rates, consistency, size, shape, temperature, pressure, and related characteristics
Personalized photos and videos to easily reference at a later date
Up to 8 hours of testing and collaboration with our extrusion experts

Sampling of Extruded Materials

Our Key Advantages

Small Batch Production

Our lab extruders provide proof of concept, samples, output rates, and processing conditions.

Formulations/Testing

New idea or looking to diversify your product portfolio? Test and modify ingredients in a safe and controlled environment.

Education/Training

Whether in a classroom to facilitate student learning or for company training, our lab extruders provide the ultimate hands-on experience.

Product Development

Ideal for companies looking to test or develop new product formulations prior to implementation on a larger scale.

Quality Control

Ensure that your product specifications are met, end waste is reduced, and a lower operational cost is achieved.

Access to Expertise

Enjoy personalized recommendations from our team to help achieve your extrusion objectives.

Check out our available lab equipment to utilize during testing.

TF100
TF200
TF400
4″ single screw feeder for TF200
RC200
RC400
FK200
GC400
Planetary mixers up to 60 liters
Scales accurate within .2 grams
Temperature controlled unit for heating and cooling
Lab oven

Challenges Solved Through the Use of our Test Lab

Co-Extruder Designed for Pet Food Manufacturer

This pet food manufacturer needed a co-extruded product that contained two separate products in one bite-size dog treat. Our solution was two extruders, a co-extrusion die, and a cutter.

Complete Petrochemical Extrusion System

A global fuel giant needed a machine to test ceramic catalysts. We delivered with a custom-designed 2-inch tabletop lab machine equipped with continuously monitoring lab view software, remote operation, a barrel with 4 temperature zones and more.

Catalyst Machine with Vacuum

A global automotive supplier needed a large, customized extruder. We designed a multi-stage system with a central vacuum chamber. This produced a product with the desired porosity.